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1 INSTALL METAL
LATH. (Diamond-type/27" wide,
96"long/18 gauge, 1" woven wire stucco mesh/3.4 or 2.5 lbs per
yd./corrosion resistant) Install lath sheet horizontally across
wall. Wire diamonds in lath form pockets which must be turned up to
catch and hold the cement. Run your hand down the lath from top to
bottom. It should feel fairly smooth going down and very rough
coming up. Nail the lath to plywood, drywall, etc. Use ¼" galvanized
roofing nails, making sure they go through wall surface and into
studs at least 1". Studs are usually placed 16" apart. nails should
be driven every 6" down each stud. Keep lath flat against the
wall...no sags or bulges. Trim away excess lath with wire
snips. |
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2 APPLY "SCRATCH
COAT". Mix one bag of
Portland-type cement or Type S mortar with 15 gallons of clean sand.
Add water and blend to a creamy, paste-like mixture (enough to
install 80 sq. ft of stone). If lath is loose in spots, use a trowel
and spread a thin layer of this mixture to completely cover the
lath. After drying, this will provide a rigid backing and assure
firm bonding of the stone veneer. |
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3 POSITION THE
STONES If an outside corner
is involved in your job, it should be installed first. Then work
away from the corner using regular stones, mixing large stones with
small ones for the most pleasing effect. To set the stones, prepare
the cement exactly as in step 2. Now, take a stone and apply the
cement to its back...about ½" thick, so it "cones up" in the center.
Press the stone firmly against the wall and wiggle it from side to
side. This will set the stone. If the cement is the right
consistency, the stone will stay in place. Adjust the mix if
necessary. As you install other stones, keep a ¼" space (joint)
between them. If needed, cut or trim the stones with a trowel,
masonry saw, nippers or hatchet. Use a clean, wet sponge to wipe any
excess cement from face of stone. |
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4 MIX GROUT AND FILL
JOINTS.To make the grouting
compound, use 1 bag of masonry mix and 15 gallons of clean sand. Add
enough water to yield a creamy paste. If desired, add color (iron
oxides) to the grout following instructions on color box. Fill your
grout bag with about 2 quarts of the paste. Take a twist on the
large end of the bag and insert the small end in the joint area
between the stones. Apply firm, even pressure and the grout will
flow from the bag into the joint. Move the bag down the joint until
it's filled, then proceed to the next joint. Keep grout off the face
of the stone. If dripping occurs, clean the stone with a clean, wet
sponge. NEVER USE ACID FOR CLEANING. |
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5 FINISH OR "STRIKE" THE
JOINTS. As grout begins to
firm, use a wooden stick (flattened on one end) to "strike" or level
the grout in the joints. Be sure to fill all holes, gaps or
openings. Finally, sweep all joints and stones with a stiff bristle
brush to eliminate loose sand particles. Wire brushes are not
permissible.
SEALING (OPTIONAL AND UNNECESSARY ON MOST JOBS) Sealing
can be accomplished with a good grade masonry sealer. Allow the
stone veneer wall to dry, then follow manufacturer's instructions.
Check with your Centurion representative to determine if sealing is
necessary on your particular job. |
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